We Make a GIANT Wooden Mallet // Using a Draw Knife!!

Hey everybody, it's Taylor with Boydston Grove 
and today we're going to make a super big mallet! I just ordered this draw knife off of Amazon. 
It's a tool that I've always wanted to learn   how to use, so today we're going to try it out by 
debarking a log and making a giant mallet. Let's   get into it!! For the head of this mallet, I'm 
just using an old log that i had in the burn pile.   I used a small chainsaw to cut it 
down to the size that I wanted. Normally you would do this using a 
carving bench. I don't have one of those,   so I just set up a stop on the end of my 
workbench and I'm gonna make that work.   This tool definitely takes some getting used 
to, but once you get the hang of it, it is a   great tool.

It removes a lot of material really 
fast and it can make the surface really smooth. For   the handle, I'm using a piece of oak 
that I had laying around the shop.   I used the table saw to cut off all four corners 
and then I used a few sanders to shape it. The more I'm using the draw knife and just really 
getting a feel for it, the more i love this tool.   You can use it to remove large amounts 
of material like debarking a log.   Or with a little bit of finesse, you can use it 
like a hand planer and really fine tune a project.  Just to add a little interesting feature, I use 
my dremel to carve out some spirals up the handle.

I really wanted to do something with 
the end of the handle of this mallet,   so I decided to do the same thing that I did 
with the end of the handle on the battle axe   that I built a while ago. I got a galvanized 
pipe cap and I used my grinder and sander to   shape it to how I wanted it and then I used some 
e6000 to attach it to the end of the handle. So normally I would use resin 
to fill all the gaps and cracks,   but I'm completely out.

See also  My first Attempt at a Wooden "Thor's" Mallet (Fail)

So I decided to use wood 
epoxy instead. If you haven't used this before,   it is really great stuff. It is a two-part 
epoxy that you can mix with your hands and   then you just push it into the cracks or gaps that 
you're filling. It dries rock hard it is sandable   and it absorbs stain so that it can match the wood 
pretty well. Once the epoxy was dry and sanded,   I went ahead and added a quick coat of stain 
and then a couple coats of polyurethane. Before finishing up, I decided to add a little bit   of leather on the handle just 
to fancy it up a little bit.

Alright! Now that our mallet is finished,   it's time to test it out! But 
first I want to show somebody. these copper nails just kind of spruce 
it up a little bit you know make it look   fancy and everything… Hey! What are you doing? …and there it 
is! uh, hey man! What's up! I was just   showing everybody my mallet. That's not a mallet, 
this is a mallet! Here, check that out. Dude!! Oh yeah! I'm gonna need it back. I haven't 
even tried it out yet. That's pretty cool!   I like this! Dude! I want to play with it!   Come on! I have to have it back! Oh come on 
man, I meant to use it like a tool! yet god! Little dramatic, don't you 
think? Now we can test it out!! All right, this turned out great and it was so 
much fun to build and a great way to learn how   to use the draw knife.

It's a new tool that I 
will be using a lot more from this point on.   I really like the way this turned out. It 
just looks really cool and I will definitely   get some good use out of it, as soon as i get 
some more fruit! If you enjoyed this project,   make sure to like it. If you want to see all our 
other projects, like the axe that we made, make   sure to subscribe and hit the notification bell. 
And we would love to hear in the comments below   what you thought of this project. Thank you very 
much for watching! Be safe and have a great day!.

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As found on YouTube