Shop Tour – Work Flow in a Professional Woodworking Shop

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mohawk finishing products i've been using   mohawk finishing products for more than 30 years 
from sandpaper to fill sticks mohawk has all your   finishing needs hey everyone and welcome back to 
the shop well we've got a pretty rainy soggy fall   day here and if you can hear that sound that's 
the rain bouncing off the metal roof of the shed   as you can see i've started another project in the 
barn and i'm kind of in this mode of wrapping all   the loose ends up of these projects and getting 
the shop as efficient and organized as i possibly   can and with that in mind i visited my friends 
over at green street joinery earlier this week   and went on a shop tour it's given 
me some great ideas of how i want to   reorganize the workflow of my shop and i hope 
it does the same for you hi guys this is rich   this is jeff this is rob we're here from 
greece street joinery that's our company   and we're here to give you a tour of the shop 
and i'm going to let jeff take care of that   so see you later all right so we're here at 
support monmouth new jersey where a uh design   build shop so we build uh custom furniture 
and cabinetry we do all the design and uh   everything here ourselves so when uh material 
comes in it gets stored here in our woodshed   see we have a lot of different lumber some eight 
quarter cherry plywood or quartered oak maple   some more plywood and stuff so once the 
wood comes in it gets stored here and then   when we're ready to use it comes into the shop 
typically the first thing we'll do is we'll uh   we'll break down the rough lumber here at the chop 
saw uh this is a 12-inch hitachi that we actually   got from a friend we had a dewalt for a long 
time but it uh it finally gave up the ghost   we got this it's working really well for us you 
can see we have dust collection on all the tools   so we try and keep the dust to a minimum 
try and keep the blast gates accessible   so after things are broken down 
rough we come here to the jointer   this is an oliver 4240 that we actually upgraded 
with a shelix spiral cutter head so you can see   here it's a series of small carbide cutters 
much quieter much cleaner than straight blades   so what we do is we'll face joint our boards 
and then they come over here to the planer this is a your craft 20 inch you've probably 
seen a lot of different planters that look   just like this so the grizzly the shop fox and 
uh the jet are all basically identical to this   it's uh called a standard four post planer so 
this is a 20 inch with a luxe cut spiral cutter   head super quiet leaves a great finish so after we 
plane we head back to the jointer to joint edges   and then we come here to the saw stop so this is 
our three horsepower industrial cabinet saw this   is probably our newest tool it's uh probably 
our favorite tool very quiet very safe   strong we do a lot of ripping of 
hardwood so you need to have a strong saw   we have this cross-cut sled or cross-cut fence 
rather so we're able to cross cut about 39 inches   and you know as wide as we can fit over here so we 
use this to cut all of our door material to size   we cross cut plywood here has a 52 inch 
fence so we can get nice wide wide pieces   we have another table saw here this 
is a three horsepower delta unison on this we run a dedicated dado blade   so this is a ridge carbide super dado master goes 
up to about an inch uh from a quarter inch to an   inch we build all of our doors on the dado saw so 
it's very important that we have a good saw and a   good blade some peripheral tools we have a 38 inch 
double drum sander back here this is a wood master   made in the united states great tool a little 
finicky but it works well for bringing things   to a consistent thickness so it has 
two drums we have 100 and 120 grit i have my bench back here keep our 
hand tools at our individual benches   i'm happy to be right next to our clamp collection 
a lot of bessies a lot of 24s 30s a couple   jorgensen's mixed in and some bigger bessies over 
there a little bit of extra wood storage we like   to bring things in and season them let them 
come to the right humidity before we use them   we have a condition shop so it's air-conditioned 
in the summer and it's heated in the winter   that way you know things aren't moving when they 
get into someone's home over on this side we have   rich's bench right here and our drill press 
drill press doesn't get a whole lot of use but   it's great for drilling nice straight 
holes and you know finished pieces   and cutting plugs things like that over on this 
side we have rob's bench right here nice big   heavy bench probably my favorite bench 
in the shop grizzly bandsaw here 17 inch   we use this for resawing cutting curves a lot 
of jig making goes on here stuff like that   and this is really where everything starts 
initially we do uh all our design on sketchup   and on fusion 360.

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So we spend a lot of time on 
the computer not necessarily drawing here a lot   we pull up our drawings on the tv here straight 
from the computer we can work for them right   there but we uh we're mac guys here so we draw 
on our macs and that's what we built from so   well it's a beautiful shop what is the size this 
shop is just under 900 square feet so the outside   dimensions of the building are 24 by 36 so we're 
coming in around 890 square feet i believe i think   that's a great size 24 by 36 yeah yeah so this is 
actually an amish pole barn so the sides were put   up it was run with furring on the inside sheetrock 
and then the slab was poured so we actually have   dust collection underneath of this table that 
comes up here and goes to our dust collector   which is actually in a separate room in the back 
which is really nice so a little forethought there   running the the ductwork before the slab 
was put down right so this building was   built with a shop in mind yes exactly yeah we 
have 220 electric coming up here in the center   um really a lot better than having everything 
come from the ceiling absolutely with my shop   i can go into the floor because it's on two by 
six joists and that's what i'm going to have to   do soon so your saw stop is connected to 220 yes 
yeah so this is a as most cabinet saws are 220 um   you know this is the three horsepower we went 
originally the delta was our main table saw we   had a five horsepower unison that was our dado 
saw that was a three-phase saw that we had on a   phase converter so the phase converter started to 
go and rather than invest in a new one which is   you know upwards of the price of a new table saw 
we decided to swap and put a new saw stop here so   other than the safety feature why did you go with 
sawstop safety feature was definitely the top top   reason but this sliding table was definitely at 
the top of our list we wanted something where we   could cross cut easily you know typically we would 
use something like this this is uh from rockler   made by jessum up in canada so this is the 
rockler miter xl this is what we used to   cross-cut everything with what a difference 
so going from this to a ball-bearing table   like this is a huge upgrade i 
mean this thing slides so smooth you can see it's full of dust and it's still that's really nice i don't have the 
space for that that's the only thing   they have an even larger one that 
we we would have loved to get   because you can um you can do i think 
almost a full four by eight piece of plywood   with that one but you know it would have come out 
too far we're in a constant battle of what we can   fit comfortably in the shop because you can 
see here we have we have our sanding cart here   and this is the cart with our finishing 
material in it once you get some cabinets   in here the space is you know it really gets 
a lot smaller so we're in a constant battle of   paring down what we do have and trying to choose 
what's going to serve us best sort of in this   space and i know from your instagram this is a 
new build you want to show it to me open up the   drawers this is uh we have a fine turbo two in 
here which is our our main sander for our main   vacuum for sanding so in here we have uh all of 
our just sandpaper we like the merca novastar   it's nice it's uh it's actually like a plastic 
backing so it's way less prone to ripping actually   mirka makes all the sandpaper for festool which 
is we use uh some festool sandpaper as well   we have our hand sandpaper here big 
drawer for not so much uh stuff but   and some other odds and ends here 
little sanding guards vacuum bags   stuff like that i have my little saloon doors i 
like that that's a nice touch pull the vac out   but if you're sanding it won't you know cause 
we've had the vacuum get pulled out and sure   originally the cabinet before was all closed up 
and we had a fan so on this one i decided to just   keep the whole side open so that the fan can get 
or the vacuum can get some good ventilation on   the back here we actually have oh nice some of 
the sanders we have the six inch rotex here uh   two pro five ltds and one ets 125 eq we um we 
had some others that that actually finally died   after about 20 years so we're looking to invest in 
maybe maybe one or two more uh it's good to have   a lot of sanders because some days all three 
of us are sanding for almost an entire day so   absolutely that's part of woodworking for sure 
then we have two of these new festool ct-15s   these are like our bench vacuums so these 
are good for running the festool domino   sander any sort of that thing that you're doing at 
your own bench so they're small they're portable   we have two of these we just talked about uh well 
you just talked about sanders and the domino let's   talk about some tools that aren't the bigger tools 
like the sander and the table saw and see what   what you would think would be sort of your go-to 
tools to get a project on they don't have to be in   that order but you kind of know what i'm talking 
about yeah yeah i mean first thing i think of   this this comes out on every single job 
so this is a lee nielsen i'm not sure what   they're calling this it's not the block plane 
but it's sort of like a pocket plane just a small   sort of inch and a half blade for breaking 
edges cleaning up edges this is great   when we're building doors i pull this out a lot 
this is the medium shoulder plane from lee nielsen so we tend to leave the fit a little bit tight 
on the tenons of our doors that way we can   fine-tune them with a shoulder plane what 
does the small lee nelson plane go for around   i think it's about 125 dollars i want to say 
it's funny because it is a small plane and   i reach for my little stanley block plane 
all the time but this does have a nice feel   it's kind of got a special quality to it yeah and 
the bronze it just you know looks so so nice you   just like using it yeah i mean it's a you have to 
you have to enjoy your tools and enjoy what you do   so if you enjoy it a little bit more you're gonna 
put put out a better product so sure i tend to   invest my money you know in tools that i like 
and if if it's something i need well i'll spend   the money up front to get something that's good 
and something that'll serve me for a long time so   i've noticed that most of your cordless tools 
are bosch yeah we run the bosch 12 volt here   for our drills so we keep at our bench 
we each keep a drill and a driver   fuller bits and snappy bit holders that's 
what i like i keep under here a 18 volt makita this is for you know larger bits 
uh if you need to drill with a hole saw   not at the drill press this is good and 
this actually the frankenstein ryobi   with makita battery hot glue is nice we use it 
to attach drawer heads you know that way we can   shim the drawer head we'll hot glue it on and 
then come back with screws record this hot glue   gun that sounds like something i need yeah and 
for 30 bucks the ryobi is um pretty good yeah   we also have a makita track saw here it's the 
dual 18 volt track saw we use this a lot for   installs first of all and for plywood so if we 
because we only have a 39 inch cross cut cross   cut capacity on the saw sometimes we'll break 
down sheet goods before they make it into the shop   just to make it a little a little more manageable 
you like the makita better than the festool   so i had the festool ts55 which is the corded 
the corded festival track saw and i actually   traded it for this i much prefer this saw a 
because it's cordless and it actually has a   lot more power believe it or not something i 
read was cordless um because it's dc i believe   can give more power than a than a corded tool 
i'm not sure if that's the truth but what was   the price on that it's about a 500 with the track 
yes that's not bad yeah so we have a 55 inch track   in here and we have a 110 inch track outside so 
we can make a nice straight rip on the plywood   bring it in and we have a nice straight edge you 
want to show me what you're working on now yeah   so here's a sapele barn door then we have all 
dry fit we're waiting on some confirmation   measurements before we we're actually going 
to paint this is getting painted black   benjamin moore advanced matte black 
so before we assemble this we'll paint   all these pieces because these are actually 
tongue and groove so these pieces have a   groove on the bottom and a tongue on the top so 
these are all fit together and they fit into a   a tongue groove here on the side or a mortise 
and tenon you'll call it for a door so that   you can see the door construction here all the 
joinery on this was cut on the the dado blade   typically we keep a 3 8 in there uh because that's 
we cut a 3 8 dado for our backs and cabinets we   use three ace backs but right now i think we have 
a half inch on there i use that to cut the groove   in these these are three quarters of an inch 
this is a inch and a half inch and three eighths   so the question that's going to come up is 
since this is being painted why simply uh   the client on this job was looking for some grain 
to show through the paint um we went with sapili   you know most we we gave her a couple samples we 
did a walnut sample and we did a sapele sample   she wasn't a big fan of the cathedraling 
in the walnut so we went with this quarter   sawn sapili which is super straight but it 
has all these little you know open grain   areas so you'll have some 
nice nice texture to the wood so yeah thanks for checking out the shop you can 
find us on instagram youtube facebook at green   street joinery we shoot a podcast back here 
at my bench every wednesday so you can find   that on spotify stitcher apple podcasts and you 
know any podcast app that you like it's called   the american craftsman podcast so yeah check 
us out i really enjoyed meeting the guys and   getting a good look at their shop and it gave me 
some really good ideas for my shop but i hope i   gave you some for yours one thing that stands out 
is the face to face table saws i just like that   idea of having one saw set up with a designated 
dado blade and then the main saw being a saw   stop which makes a lot of sense because of 
the safety features if you're wondering what   i'm doing here i'll be talking about that 
next week i had to build a temporary wall   because i have to replace the sill plate or the 
soleplate in the south side of the barn wall   and one other thing i wanted to mention is 
definitely check out green street joinery's   instagram their youtube channel and their podcast 
their podcast is a lot of fun i really enjoy it   it's basically three woodworkers just 
shooting the breeze talking about tools   one of my favorite parts is their gripe of the 
week so that could be a tool that could be a   finish whatever i just find it funny to hear 
the the three guys kind of go back and forth   about real things so very authentic very real 
i think you'll enjoy it click on the link   in the description and check it out as always 
thanks for tuning in and i'll see you next time before you start your next project 
click on the link in the description for   my professional woodworking plans and build a 
piece of furniture that will last a lifetime

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