How to Build a Sturdy Outdoor Bench Using Power Pro Screws
If you’re looking for a DIY outdoor furniture project, building a sturdy bench for your deck or garden is a great start. In this article, we’ll show you how to build a bench using 10 by two and a half inch exterior screws from Power Pro, whose star drive head with countersinking blades make them perfect for this project. We’ll also cover the necessary tools, materials, and step-by-step instructions to make a solid and long-lasting bench.
Tools You’ll Need
Before we get started, let’s gather the necessary tools and materials:
– Circular saw
– Driver
– Speed square
– Quick grip clamp (optional)
– Box of 2.5 inch exterior Power Pro screws
– Two 8×2 inch boards
Note that while the quick grip clamp is optional, it makes the project much easier and is highly recommended.
Step-by-Step Instructions
1. Cut the Legs
To start, we need to cut four legs for the bench. Begin by measuring and marking 15 inches on the board and using the speed square to square across. Then, line up the blade with the mark and make the cut. You can use the first cut as a pattern for the remaining legs.
2. Cut the Cross Braces
Next, we need four cross braces, each 10 inches in length. Use one of the braces as your pattern to trace and cut the remaining three.
3. Attach the Cross Braces
Now that we have four legs and four cross braces, we can start assembling the bench. Line up the cross braces flush with the top of the legs and measure up two inches from the bottom of the legs. Use the speed square to square across and line up the cross brace at the mark. Hold everything in place with a quick grip clamp (if you have one) and attach with the 2.5 inch screws.
Repeat for the remaining three legs and cross braces.
4. Cut the Bench Seat
The bench seat is made up of two 8×2 inch boards. Cut each board down to 46 inches in length.
5. Assemble the Bench
Place the best sides of the two boards facing down and space them about a half inch apart to create a gap in the center. Place the legs at the bottom of the bench, flush with the back edge, and centered. Attach the legs to the bench seat with the 2.5 inch screws.
6. Add Diagonal Braces
For added stability, we’ll add diagonal braces to the legs. Use the speed square to cut a 45 degree angle on a piece of wood that’s 15 inches long. Use this as your pattern to cut the remaining three pieces.
Attach the diagonal braces to the legs with the 2.5 inch screws, making sure to use the quick tip for driving screws on an angle.
7. Finish
The bench is now complete and should be sturdy and strong. If you plan on using it in the garden, it’s a good idea to elevate it off the ground with pavers or bricks and to paint the end grain at the bottom of the legs. This will help prevent rotting and extend the life of the bench.
You can find more detailed plans and photos on the creator’s Facebook page, and for more fine furniture projects, check out their website with over 20 professional plans and video tutorials.
Conclusion
Building a sturdy outdoor bench is a great DIY project that can provide years of enjoyment. Using Power Pro screws and the right tools can make the process much easier and ensure that your bench is long-lasting and strong. Follow these step-by-step instructions to create your own bench and enjoy the satisfaction of building something yourself.