Building Your Own Modern Bench with Two by Fours: A Simple DIY Guide
If you are looking for a simple DIY project that requires minimal tools and can be done in a weekend, then building a modern bench with two by fours is an excellent choice. The project is relatively easy to make, inexpensive, yet functional and attractive. The bench is perfect for outdoor seating, and it will enhance your outdoor space’s aesthetics while providing a comfortable seating option. In this article, we will provide a step-by-step guide on how to build a modern bench with two by fours, including the tools required and tips to make the project a success.
Tools Required
Building a modern bench with two by fours requires few tools that you may already have in your workshop or garage. Here are some of the essential tools you will need for the project:
– Circular saw
– Table saw
– Belt sander
– Carpenter’s square
– Measuring tape
– Clamps
– Hammer
– Nails and screws
– Wood glue
– Sandpaper
– Danish oil/Thompson’s WaterSeal
Step-by-Step Guide
Step 1: Measure and Cut the Legs
The first step in building the bench is to measure and cut the legs. The legs’ size will depend on the bench’s intended size, but the recommended measurement is 18 inches in height. You can use a stop block on the table saw to ensure that all the legs are of the same length.
Step 2: Cut the Two-by-Fours
With the legs cut, the next step is to cut the two-by-fours to size. Note that two-by-fours have rounded edges, so you will need to run them through the table saw to remove the rounded edges. Making sure the edges are square will ensure that you get a tight and secure fit when assembling the bench.
Step 3: Assemble the Bench
The box joint configuration is recommended for joining the two-by-fours in this project. To assemble the bench, start by attaching one slat at a time, ensuring to keep it square and consistent. This approach ensures all the legs remain lined up and square. You can use Titebond three to hold everything together since it is waterproof and ideal for outdoor furniture. You can use finish nails to hold everything together as you proceed. By the time you finish one side, it will already be quite strong.
Step 4: Repeat for the Second Side
Once you are done with the first section, repeat the process to finish the other side of the bench. This side goes on much faster, and you can use a larger bottle of glue since you tend to use a lot of it.
Step 5: Fill in the Gaps
After the slats are complete, you’ll likely encounter some gaps or spaces between the joints. To fill the gaps, mix wood glue and sawdust and use that mixture to fill any cracks. Apply the glue mixture liberally and smooth out the excess glue using a putty knife. After drying, sand the surface until it’s flat and even.
Step 6: Sand the Bench
The next step is to sand the surface of the bench. You can use a belt sander with a coarse grit, then progress to a finer grit until you reach 220 grit. When using any power tool that produces dust, ensure that you use safety protection, such as a respirator.
Step 7: Install Adjustable Metal Feet
Use a circular saw to trim the bottom of the legs to ensure that they are flat and even. Then, install adjustable metal feet to the bottom of the legs to help level the bench on uneven ground. This is an important step if you intend to use the bench outdoors.
Step 8: Stain and Seal the Bench
Finally, finish the bench by applying a coat of dark walnut Danish oil and finishing it off with Thompson’s WaterSeal. The oil gives the wood a beautiful, natural sheen, while the sealant protects it from moisture, decay and UV damage.
Conclusion
Building a modern bench with two by fours is an easy DIY project that you can complete in a weekend. If you are new to woodworking, this simple project could be an excellent introduction to the craft. As we have seen, all it takes is a few basic tools and a little bit of patience, and you will have a functional and attractive bench that can transform your outdoor space. So, why not try building your bench with two by fours today? You may surprise yourself with how simple yet visually pleasing the project can be!