Build a Shaker Step Stool – Introduction to Fine Woodworking Project!

hey everyone and welcome back to the shop this is 
a kitchen step stool and if you want to build this   project i'll have a link to the plans down in the 
description below it's made out of solid cherry it   has a 5 degree angle on the sides giving it kind 
of a modern or japanese look through dovetails and   a solid brace in the center making the stool very 
strong this stool is meant to get used so it can   be kind of a rustic build which would be a perfect 
opportunity to practice those dovetails i'm using   an old cabinet top for this project and it's solid 
cherry except for the plywood bump out on the one   side i'm using a straight line rip jig and the 
circular saw to cut off this piece of plywood now i've got a good straight 
edge on this side and i'm going   to adjust the fence to 11 and three 
quarters to cut off that screw hole   and then i'll readjust the fence to 
11 inches to cut off these biscuits now i can run the board through 
the planer to remove the old finish okay well now this board is looking really 
nice some really nice figure in this board   and the funny thing is this used to be the 
top so probably when i was building this   i made a mistake because you can obviously 
see the seam between the two boards on   this side but on this side it's really 
difficult so i must have done something   to to not do the right thing but regardless 
i'm reusing the board now and this time i'm   going to make this side the top i want the 
grain to have the waterfall effect so it'll   go up one side across the top and then down and 
the next step is to break out the crosscut sled   and this will be one side this will be the 
top and then this will be the other side i'll cut the two sides first and 
i'll cut them just a little bit heavy   then i'll set up a stop block and cut 
them both to their finished length   of 10 and a quarter then i'll 
cross cut the top at 13 and a half i want to take a minute and talk 
about this project's sponsor   bloxygen i use blue oxygen because it works i 
use it in all my oil-based paints and finishes   polyurethanes and even oil-based fills the 
heavy argon gas and bloxygen will blanket you   blankets the finish and force any oxygen in 
the can out that will keep your finish from   skinning over thickening and going bad so the way 
to use it is when you're ready to put your paint   can away or your finish just open up the lid a 
little bit put the straw inside the can and hold   the button down for two full seconds that's one 
thousand one one thousand two then close the lid   now the heavy gas is sitting on that finish and 
keeping your finish from skinning over thickening   and going back so it really works and that's why i 
use it if you want to learn more about the oxygen   click on the link in the description below i'm 
using the table saw to cut the dovetails and i'll   be using this jig i just posted a video last week 
on how to make this jig if you didn't see it i'll   have a link in the description below definitely 
makes cutting dovetails a little bit easier   what i need to do is get the seven degree angle 
that is on this jig on to my sliding t-bevel here   so i can mark out where the dovetails will be at 
the top of the stool and to do that i'm just using   a block of wood to prop the t-bevel away from the 
fence and aligning the metal edge of the t-bevel   with the kerf that's in my cross-cut sled and 
now i can bring the t-belt over to the top of the   stool and mark out for the dovetails with the good 
side of the board facing out i'll use the t-bevel   and i'm basically just using half of the piece of 
metal here for my first pin then i'll flip it over   and trace it again this time i'm using both pieces then i'll come back and again only use 
the half and i just repeat that until   i get close to the middle and i'll have a 
smaller pin in the middle that's fine by me   i don't mind if the pins 
are not all exactly the same   i think it makes things look a little bit 
more interesting when the pins are different once i get close to the center 
i'll come to the other side   and repeat the process half 
pin both pieces of metal half both again and now you can see i'm 
going to have a smaller pin   in the very center right here so i've got three 
that are the same size on this side and three   that are the same size on this side now what i 
need to do is mark here and remove this waste i'm using one of the cut off pieces to scribe 
a line the same thickness as the material   and also that will prevent any 
tear out when i'm cutting the joint now i'll set the blade height to 
the same thickness as the wood   and make the first cut at the line 
using the right side of the jig   after making that first cut at each line 
i'll go back and remove half of the material now i can readjust the jig 
make the first cut at the line   and then cut away the rest of the material here are the three parts that will make 
up the stool i've labeled them one two   and three and put an underline under the number 
to make sure that they're in the right position   and i don't accidentally flip them like 
this i've already cut out the space for   the pins on this one which creates the tails 
and when i do that on the number three spot   i want to make sure that the number three is 
facing out so i'm going to take it like this   flip it i'll bring the number two which is the 
top of the step stool make sure that i'm flush   in the front and then use a sharp pencil 
and trace the pins i'm flush at the sides   and in the front and i'm using a 
clamp to help hold the parts in place now i'm going to use the bandsaw to make this 
cut and i'm going to take most of the pencil line   and i'll stop at this scribe mark now i've replaced the jig with 
just a straight piece of plywood   and again i'm going to use the table saw 
to plow most of the material in between   the cuts made by the bandsaw then i'll 
go back to the bandsaw and finish it off i've set up a fence on the bandsaw 
and now i'll finish the cuts okay well now i can go ahead and see how this fits hmm there we go and that's that's pretty good 
maybe a little sanding no looks pretty good   i did screw up though i hit the top of the tail 
with a bandsaw here and the side of the tail with   the bandsaw here it's always harder to make these 
cuts when you're doing it on camera but again this   is just a good practice piece it's a kitchen stool 
so it's going to get beat up before i put this   together i do want to do a few more things i want 
to cut a half moon shape at the bottom a little   slot at the top for a handle and i am considering 
tapering the the leg from the top down to zero   like so maybe like a five degree angle that 
means i'm going to have to cut into this tail   and i'm not sure i want to do that but it might 
be worth it i think it's instead of looking like   just such a simple little box it might give 
it some style i decided to go with the five   degree angle and that's what it turned out to be a 
five degree angle so i'm going to cut that before   i cut this half moon shape so i have some more 
support against the fence and this saw does have   a laser which i very rarely use but in this case 
it happens to be very helpful because i've turned   the laser on set the fence at five degrees and i 
can see exactly where the blade is going to cut   and it's right there at zero at the bottom 
and it kind of splits this tail right in half well now i have two choices i can cut 
that same five degree angle along the top   and i'll just trace these lines and then connect 
them and cut make that cut with the table saw or   the band saw is still set up with the fence i 
can cut this off first and see how that looks   and maybe just cut a small five degree angle on 
the front edge here or maybe just a round over i figured that i would just cut that tail off 
first and add the round over because that way i   can see how it looked i can always make it smaller 
but i'm not going to be able to add that tail so   i think this looks pretty good i'm going to leave 
it just the way it is as far as that's concerned   and now i am going to cut the half moon shape 
in the bottom and i'm going to add some bracing   at the very top here for some added strength 
i have this pattern from another stool that   i made a few years ago and i'll trace this 
and when i cut it out i'll leave the line   and then use the pattern to clean the 
cut up with a flush cut fit in the router okay well i think this is looking pretty good it's 
kind of a japanese meats shaker inspired type of   a design i decide not to add a slot or a finger 
hole in the center i do want to add a little bit   more strength though so i've got a piece of 
sapili here and i'll add that to the bottom   simply by screwing through this board into the 
the top of the stool and into the two sides after cutting the brace to 
length i'll pre-drill and   countersink two holes about 
three inches from each side next i'll pre-drill and countersink a hole on each 
side of the stool to attach the sides to the brace   i've sanded the inside of all the parts 
and now i'm getting ready for the glue up   and the first part i'm going to 
attach is this brace in the center i've got the brace clamped in 
place making sure that i'm flush   on both ends and i'll attach it with two screws after gluing the parts together 
i used a few clamps to close up   any gaps and let the glue set up overnight 
the following day i filled the screw holes   with wooden plugs and drilled finger holes 
two and a quarter inches in from each side okay well i'm real happy with the way this project 
turned out i think it's a pretty classy little   step stool that would look good in any home 
and not a big time or material investment so a   great project for practicing these dovetails and 
you could definitely change this design you can   bring it up to 17 inches make it a little wider 
and that would be a really nice looking bench   and something that i might do and just like every 
project this project didn't go completely smooth   and i don't go into them when i'm shooting the 
video because it just takes too much time but   on my second channel i'm going to talk about some 
of the problems i had some of the mistakes i made   and it's just some of the things that i had to 
deal with using the the old board using the old   cabinet top to make this project so if you are 
going to build it you probably want to check   out that video it'll give you a little bit more 
insight before you start cutting the wood for   your project so as always thanks for tuning in 
and if you want to check out that video click   on the link in the description below and that'll 
bring you to my second channel have a great day

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